Boating is fun. I thought I would share a story about some early experiences, feel free to laugh. At me.
It starts a while ago when I was in my very early twenties, and my brother was a teenager. We have both loved boats since we were little kids, and were often on the lookout for new ways to get out on the water. So when my brother told me he had talked to the shop teacher at the local high school who had a boat they wanted to get rid of, I was all ears. Turns out the boat was donated to the shop class, but as the class was focused on automotive repair and there was little interest in the boat, especially since it was old. Quoted price: $50. Sold!
So we picked it up and brought it home (much to the delight of our parents), and were now the proud owners of a 1959 AristoCraft Seventeen Funliner (though I now suspect it was a 1960). No roof, no windshield. It did however have a motor, which is where the fun begins.
We figured if we wanted to cruise the lakes, our first task was to find out if we could get the motor running. It did not have a control box (or more accurately, it did not have an entire control box, and what it did have was scattered around the floor of the boat). We figured we would deal with that after we found out if the engine would run. Step 1, get this thing off the transom. Well, the clamp bolts that held it on were seized. No problem, a hack-saw blade can fix that! (Yes, I cringe a bit now). A few bent blades and some skinned knuckles later, and the engine is free. It is also now time to gain one of the first of many lessons about the boat. Outboards are heavy. Really heavy. Well, we have to replace the water pump, anyways, so lets take the lower unit off. Its still heavy. Sure, its only a 35 horse Merc (with the Thunderbolt Ignition), but its not light. Fortunately for us, we have a handy sawhorse, made of only finest 2 x 4s available. Onto the sawhorse it goes…
Now it was time to open it up and find out what we were working with and to learn from a second learning opportunity. Outboard engines are a great place for small animals to take up residence. We opened up the cowling, and viola, rodent poop and nesting material. This lesson was was quickly followed by lesson 3. Sometimes the nest is still occupied.
Yes, there was screaming involved, but before you judge, that rodent was filled with malice. And it was very large. With the residents of the engine reluctantly evicted, we figured we would start by washing out the junk in the engine. Get out the hose, and a good spraying should do the job. Now the engine is rodent free and nice and clean!
Once we had better, more rodent free access to the engine, we got lesson number 4. Rodents like wires. Red wires, blue wires, green wires, they did not seem to like the orange wires. Maybe its like orange life-savers, the ones no one eats. We did not have any wiring diagrams, or for that matter, much in the way of engine wiring experience or skill, but hey, all those wires are color coded, we just have to rewire what was previously there, right?
So we rewire, and rewire, and rewire, and sometime later, we have a clean engine with new wiring. Looked cool! Now that it was wired up, it was time to find out if this thing might run! We check that the flywheel turns, and hook up a battery to the starter to find out if it works. It does! Of course, we need a way to start the engine (besides arcing jumper cables to the starter motor). Well, this is where it would have been handy to have the control box with the ignition, and we were still looking for one, but hey, you can get an ignition at the auto parts store for about 7 dollars. And as an added bonus, that only used about a third of our budget!
So, we wire in the ignition, hook up a battery, and bump the key. The starter works! Time for a celebratory dance! Now, to find out if we have spark…
There are several ways to do this, but the simplest is to just check. So we pull a plug and rest it against the block to check for spark while we crank the engine. But of course as soon as we crank the engine, the plugs jump around and loose contact. No problem, I’ll hold them in place while my brother cranks.
On to lesson 5, the voltage from a spark plug hurts. A lot. But, on the up side, we have spark! We can practically feel the wind in our hair and the spray on our face…
Time to add that magic ingredient, gas. So we hook up a gas line, crank her over, and… nothing. No problem, engine has been sitting for a few decades, we’ll just shoot a little gas into the carbs. Or a lot of gas. Crank again and… nothing. Try checking the carbs for blockage, nope, fuel is getting through. Check the spark plugs again, yep, still a spark, and it still hurts. Crank the engine again and… nothing.
So this continues for another day or two, and we start running out of ideas. Then, it occurred to one of us (not sure now which). “You know, when we sprayed water on the engine to clean it, maybe some got in?” So we pull the spark plugs, crank the engine, and shoot about a quart of water across the garage. Hmmm, that might have been a problem. Put the plugs back in, crank it again and… it fires!
Now, at this point, it is worth mentioning again that we have removed the lower unit, because we are trying to figure out how to replace the water pump. So the engine is not being cooled. No problem, we just want to make sure it will run. So we connected a fuel line, and with water no longer hindering combustion, the engine not only starts, it runs! We cheer! (Not that you could hear it over the engine with its now straight exhaust.) We smile! We go to shut the engine down again.
Which presents us with learning moment number 6. Magneto engines, and many two strokes, are shut down by shorting the ignition. A car ignition on the other hand shuts the engine down by disconnecting the ignition. When we turn the (automotive) ignition to off… nothing happens. Or more accurately, things continue to happen, loudly, and the engine keeps running. As an added bonus, the decades of grunge is working is way out of the jets and the engine is now rapidly accelerating. The key will not turn it off, the garage is filling with a blue fog, and we are rapidly going deaf. Now, it would be nice at this point to say that we shared a calm moment in which we expressed our concerns. Something like:
“Dearest brother, it seems to me that we are not able to shut the engine down using the key.”
“Indeed, it does seem like a problem. Shall we pursuit other options?”
“An excellent idea. Shall we run away?”
“Possibly, but it seems to me that we might not be able to get out of the state before this engine explodes, burning the home of our loving parents to the ground.”
“Well, in that case, would you be so kind as to hand me those wire cutters?
So, we start cutting wires. All those new lovely wires. Which brings us to lesson number 7. Cutting all those wires does not shut the engine down. This is followed quickly by lesson 8, a sawhorse made of 2 x 4s might not be adequate to hold a now-screaming two stroke engine. Finally, some level of intelligence slips past the noise and presents itself. Engines need gas to run. So we chase down the engine (which is now walking itself around the garage on the sawhorse), grab the fuel line, and get it free. A few minutes later its much quieter, and only somewhat because we are now temporarily deaf.
Also, did I mention its about 10 o’clock at night? Yes, making friends with the neighbors is one of our specialties.
So to recap:
We filled the engine with water.
Shocked ourselves with the coils and plugs.
Wired in the wrong type of ignition.
Started an engine with no cooling.
Had the engine run away (both in RPMs, and in its attempts to walk to sawhorse away, which I think it was doing out of embarrasement).
Cut all of the new wiring.
Lost some hearing.
Had to get awfully close to a screaming bouncing engine to disconnect the fuel line.
And what is the ultimate lesson we have learned? THE ENGINE RUNS! WE ARE GOING BOATING!
Ultimately we did use the boat, we almost sank it, lost a propeller on Lake Powell, and spent an hour trying to pull start the engine. We ended up giving the boat away.
We still miss it.